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Dispersers, LABOR-PILOT 2000/4

Toimittaja: IKA

The LABOR-PILOT is a compact and multi-purpose inline laboratory dispersing machine. It is designed for solid-liquid mixing, homogenizing, emulsifying, suspending and wet milling. The LABOR-PILOT 2000/4 is suitable for wide range of applications, particularly in the chemical, cosmetic, pharmaceutical, plastics, colours and food industries. It is uniquely designed with the advance technology and is available with six interchangeable modules. It can be customized to fit particular procedural demands. Important process parameters such as circumferential speed, tools and mixing chamber geometry are structurally identical to those of the IKA 2000 inline production machines: UTL, DR, DRS, MHD, MK and MKO. Therefore, the LABOR-PILOT ensures a reliable scale-up by offering the possibility to work with the same method from formulation development to mass production. The laboratory dispersing machine LABOR-PILOT 2000/4 can be upgraded to a high-speed dispersing machine with the LABOR-PILOT-CONTROLLER. The LABOR-PILOT 2000/4 differs from the alternative PROCESS-PILOT 2000/4 machine due to the applied seal technology and two additional process modules for powder entry in recirculation mode. For working under pressure/vacuum and with elevated temperatures or abrasive materials, we recommend the machine PROCESS-PILOT. The basic inline machine is equipped with the single-stage dispersing module ULTRA-TURRAX® UTL. It is best suited for batch applications and can be adapted for the manufacturing of dispersions from coarse to fine. Compared to a conventional stirrer, the mixing time is reduced by up to 50%. Depending on the application, the basic unit can be modified quickly with different working modules.

The DISPAX-REACTOR® DR module converts the LABOR-PILOT into a multi-stage high capacity dispersing machine for fine particle size reduction. With just one pass, the module DR does typically achieve fine dispersions with an extremely narrow particle size distribution. It also guarantees an optimum homogeneity, which is an important pre-condition for the long-time stability of emulsions or suspensions.

The MHD module is designed for a fully continuous incorporation of powders into liquids. By use of this module, the mixing relation of solid and liquid should be volumetrically or gravimetrically controlled. Depending on the product characteristics, dispersions with viscosities up to 50 Pas or solid contents up to 80% can be achieved just after one pass.

The Colloid Mill MK and Cone Mill MKO modules are used for wet or fine milling of hard and granular raw materials or for the production of finest emulsions as well as for improving of quality of finished dispersions. The MK module consists of two cones with differently directed flow channels on their surfaces. The cones can be shifted against each other to a minimum distance, thus varying friction as well as flow capacity. By adjusting the milling gap, the achievable particle size can be controlled. The MKO module works on the same principle as the MK module except the outlet area of its cones is coated with abrasion-resistant tungsten carbide. This results in an enlarged friction surface that enables to produce even finer suspensions at reduced flow.

  • Flexibility and ease of use: One machine suits for many applications and variety of processes
  • Together with inline machines of 2000 series enables seamless transition of processes from laboratory to production while retaining the product quality
  • Easy and quick exchange of the modules as well as conversion to a complete working plant
  • CIP and SIP capable
  • Integral electronic control via LABOR-PILOT-CONTROLLER


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TILAUS

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Tuote Pak. VWR-tuoteluettelon nro Määrä
Dispersers, LABOR-PILOT with clamp connection 1 IKAAU103694

LABOR-PILOT Controller
Tuote Pak. VWR-tuoteluettelon nro Määrä
Säädin, 1,5 kW, LABOR-PILOT 1 IKAAT054916

Modules
Tuote Pak. VWR-tuoteluettelon nro Määrä
DISPAX-REACTOR®-moduuli LABOR-PILOT-apusäätimelle 1 IKAAT055013
MHD-moduuli LABOR-PILOT-apusäätimelle 1 IKAAT055142
MK-moduuli LABOR-PILOT-apusäätimelle 1 IKAAT054917
MKO-moduuli LABOR-PILOT-apusäätimelle 1 IKAAT061069
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TEKNISET TIEDOT

Tyyppi LABOR-PILOT 2000/4
Tilavuus, H2O (ml) Flow capacity: 300 - 700 l/h
Nopeusalue (min-1) 3160 - 13750 (with PILOT controller)
Moottorin teho (W) 1500
L × S × K (mm) 450×250×350
Paino (kg) 36

LISÄTARVIKKEET

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Lisävarusteet homogenisaattoreihin, LABOR-PILOT 2000/4
Tuote Pak. VWR-tuoteluettelon nro Määrä
Akselin tiivisterengas, PTFE, DISPAX-REACTOR®-, UTL-, MHD-, MK- ja MKO-moduuleihin 1 IKAAT054617
Ankkurisekoittaja LABOR-PILOT-homogenisaattoriin 1 IKAAT058564
Ankkurisekoittajan pyyhkeet, PTFE, LABOR-PILOT-homogenisaattoriin 1 IKAAT058714
Generaattori, 2G, UTL-moduuliin 1 IKAAT055001
Generaattori, 2P, UTL-moduuliin 1 IKAAT055002
Generaattori, 4M, UTL-moduuliin 1 IKAAT054949
Generaattori, 6F, UTL-moduuliin 1 IKAAT055000
Hattumutteri DN 15 LABOR-PILOT -homogenisaattoriin 1 IKAAT056484
Kaksitiepalloventtiili LABOR-PILOT-homogenisaattoriin 1 IKAAT056468
Kolmetiesulkuhana LABOR-PILOT-homogenisaattoriin 1 IKAAT056482
Letkusuutin DN 15 LABOR-PILOT -homogenisaattoriin 1 IKAAT056486
Letkusuutin K / M DN 25 LABOR-PILOTin jatkuvaan käyttöön 1 IKAAT057251
Ruuvijyrsintyökalu MK-moduuliin 1 IKAAT056698
Suppilo LABOR-PILOT-homogenisaattoriin 1 IKAAT056458
Teleskooppiteline LABOR-PILOT-homogenisaattoriin 1 IKAAT055330
Tiivistesarja, FFPM-/FEP-O-renkaat DISPAX-REACTOR®-moduuliin 1 IKAAT056688
Tiivistesarja, FFPM-/FEP-O-renkaat MHD-moduuliin 1 IKAAT056691
Tiivistesarja, FFPM-/FEP-O-renkaat MK-moduuliin 1 IKAAT056694
Tiivistesarja, FFPM-/FEP-O-renkaat MKO-moduuliin 1 IKAAT061084
Tiivistesarja, FFPM-/FEP-O-renkaat UTL-moduuliin 1 IKAAT056680
Tiivistesarja, tavalliset O-renkaat UTL-moduuliin 1 IKAAT056678
Tiivistesarja, Viton®-vakio-O-renkaat DISPAX-REACTOR®-moduuliin 1 IKAAT056687
Tiivistesarja, Viton®-vakio-O-renkaat MHD-moduuliin 1 IKAAT056689
Tiivistesarja, Viton®-vakio-O-renkaat MK-moduuliin 1 IKAAT056693
Tiivistesarja LABOR-PILOT-homogenisaattorin kierrätysmutkaan 1 IKAAT056730
Vakiotiivistesarja, O-renkaat, Viton®, MKO-moduuliin 1 IKAAT061081
WCCO-pinnoitettu jyrsin MKO-moduuliin 1 IKAAT061389
Välikappaleella varustettu kierrätysmutka LABOR-PILOT-homogenisaattoriin 1 IKAAT057796
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